With rising customer expectations and a shortage of skilled labor, advanced sensor and automation technologies are increasingly vital in modern textile finishing. PLEVA, renowned for its robust and reliable sensor solutions, addresses these challenges with smart systems that ensure high-quality, efficient production while reducing operator involvement.
At the forefront is PLEVATEC smart, a modular process control system that integrates multiple sensor modules—including fabric/air temperature (TDS), residual moisture (RR), exhaust humidity (FS), and pick/course density (CAM)—into a single intelligent platform. With recipe management, historical data tracking, and a clear overview interface, the system enhances process stability, energy efficiency, productivity, and transparency in drying and heat treatment.
Complementing this is the SL smart automatic weft-straightener, delivering exceptional accuracy across diverse fabrics. Its traversing camera system ensures precise, non-damaging straightening with minimal operator input. Features such as recipe management, intuitive operation, and low maintenance make it a preferred choice for manufacturers.
A notable success story comes from Harris Tweed Hebrides in Scotland, a globally renowned producer of 100% wool handwoven tweed. After replacing their pinwheel system with SL smart, they achieved greater productivity and quality improvements. David Stewart of Harris Tweed Hebrides noted, “The traversing camera is extremely accurate and adapts automatically to the fabric. Straightening is precise and non-damaging, with minimal operator involvement. We’ve seen clear gains in productivity—and received excellent support from PLEVA.”
Kathrin Pleva emphasized: “Customer demands grow while skilled staff declines—online sensors and control systems are key to efficiency and quality assurance. Our PLEVATEC smart process control system helps manufacturers produce faster, save resources, and improve reproducibility. Similarly, SL smart delivers perfect straightening results with easy operation and maintenance.”
PLEVA will showcase its latest innovations at ITMA Asia 2025, Hall 07, Booth A210.
