Industry Updates

SWIZUKA: WEAVING SUSTAINABILITY

Published: November 11, 2024
Author: Fashion Value Chain

Pooja Sawant Co Founder

Swizuka RecyWeave Textile LLP is a sustainability-focused enterprise dedicated to transforming textile waste into valuable products. Through their recycling process, they convert discarded fabrics into fibres that are repurposed into new, eco-friendly materials. As part of their commitment to responsible waste management, Swizuka offers a Responsible Resource Management Certificate to organisations that collaborate with them, ensuring traceability and validating their sustainability efforts.

In addition to their recycling initiatives, Swizuka also engages in upcycling, creatively transforming textile scraps into high-quality, unique products such as home furnishings and fashion accessories.

This method adds value without additional resource consumption, further minimising waste.

Swizuka empowers rural women artisans while contributing to a circular economy for a greener, more sustainable future.

TVC Media Team had the opportunity to interview Dr Aligina Anvitha Sudheshna, Co-Founder of Swizuka. As a Co-Founder, Dr Sudheshna leads initiatives to create a sustainable environmental footprint by transforming textile waste into valuable products. She oversees product design, quality, and procurement, collaborating with artisans to craft eco-friendly solutions. Her role also includes working with organisations on upcycling, reducing carbon footprints, and raising awareness of sustainable practices. Swizuka provides Responsible Resource Management certificates to partners, recognizing their commitment to sustainability and ethical waste management.

What inspired you to start Swizuka RecyWeave Textile LLP, and how does your personal journey influence the Company’s mission?

Having pursued both my master’s and PhD in textiles and apparel design, I gained deep insights into the industry and its practices. During my studies, I realised the immense amount of textile waste generated throughout the design and manufacturing process. This waste is often discarded without a second thought. My research extended into areas like microfiber pollution and the environmental impact of textile production, which only strengthened my resolve to address this issue.

A pivotal moment for me was recognizing that even with the growing emphasis on energy efficiency, eco-friendly fibres, dyes, and sustainable practices, if a garment ends up in a landfill after just a few wears, it negates all the efforts invested in creating a sustainable product. That’s a waste of not only our resources but the Earth’s resources as
well.

So instead of following the conventional path into manufacturing, I chose to address the problem of textile waste head-on. This realisation became the driving force behind Swizuka RecyWeave Textile LLP. Our mission is to close the loop by turning waste into resources, ensuring that sustainability doesn’t stop at the production phase but carries
through the entire lifecycle of a product. We aim to create a future where waste is minimised and every fabric has a second life, ensuring that fashion can be both beautiful and responsible.

Can you elaborate on the specific upcycling  and recycling techniques you employ, and how  they contribute to sustainability in the textile  industry? 

At Swizuka, we focus on both upcycling and recy cling to extend the life cycle of textiles and reduce  waste. Our approach involves several techniques: 1. Upcycling: We take discarded fabrics, textile  scraps, and off-cuts from manufacturing processes  and transform them into new, high-quality prod ucts. This process involves creative techniques  such as patchwork, fabric layering, and artistic  embellishments, turning what would otherwise be  waste into unique, one-of-a-kind items like bags,  home décor, and accessories. By doing this, we’re  not only diverting textile waste from landfills but  also minimising the need for new raw materials. 

2.Recycling: We collect post-consumer textile  waste, such as old clothes and used fabrics, and  recycle them into fibres & yarn. This is done  through mechanical recycling, where fabrics are  shredded and spun into new fibres. These fibres  can then be used to create new products. This  process significantly reduces the demand for vir gin resources like cotton or synthetic fibres, which  are resource-intensive to produce. 

3. Waste Reduction in Design: One of our key  techniques involves designing products with  minimal waste generation in mind. We utilise zero-waste pattern techniques, ensuring that every  inch of fabric is used effectively. This approach not  only reduces the amount of waste generated but also contributes to a more efficient and sustain able production process. 

Additionally, to enhance our commitment to  circularity, we include a thank you card with every  product made through upcycling. The card en courages customers to return the items after use  in exchange for a small discount on their next pur chase. This allows us to reclaim materials, further  reducing waste and extending the life cycle of our  products. 

By implementing these upcycling and recycling  techniques, we help reduce the strain on natural  resources, cut down on greenhouse gas emissions,  and minimise energy and water consumption  associated with textile production. We’re contributing to a circular economy in the textile industry,  where products are reused and repurposed rather  than discarded, ultimately reducing the industry’s  environmental footprint. 

How do you measure the environmental impact of your operations, and what metrics do  you use to track progress towards sustainability goals? 

Measuring our environmental impact is essential  to ensuring that we meet our sustainability goals.  We use several key metrics to track our progress, and we’re continually working to improve our data  collection and monitoring systems for enhanced  transparency. 

1.Waste Diverted from Landfills: So far, we’ve  successfully diverted over 200 kg of textile waste  from landfills by upcycling and recycling discarded fabrics and post-consumer textiles. This waste,  which would otherwise contribute to environ mental pollution, is transformed into high-quality,  reusable products.

 2.Water and Energy Savings: By using recycled  fabrics instead of virgin materials, we estimate  significant resource savings. On average, recycling  textiles can save up to 20,000 litres of water for  every kilogram of fabric, meaning our operations  have potentially saved around 4 million litres of  water. Similarly, energy consumption is greatly  reduced by avoiding the production of new fibres.

3.Carbon Footprint Reduction: With our cur rent waste diversion and recycling efforts, we  estimate a reduction of approximately 0.6 tons of  CO2 emissions per 100 kg of recycled textile. This  means we’ve potentially reduced around 1.2 tons  of CO2 emissions through our recycling initiatives. 

4.Circularity and Product Lifespan: We promote  circularity by encouraging customers to return  our upcycled products after use, offering a dis count on their next purchase. This helps us reclaim  materials, further extending the life cycle of each  product. This helps us measure our success in promoting circularity. 

5.Social Impact: Sustainability for us also means  social impact. We work with rural women artisans,  and we measure our social sustainability by tracking the number of artisans employed, the skills  development programs we offer, and the improve ment in their economic conditions. Empowering  local communities through sustainable practices is  central to our mission. 

While these metrics are critical, we are actively  working on improving our data monitoring and  metrics system to provide even more precise and  transparent insights into our environmental and  social impact. We are planning to share our yearly  Sustainability Report soon, in consultation with  experts. This will allow us to provide detailed,  verified data on our progress and goals, ensuring  transparency with all our stakeholders.

What challenges have you faced in empower ing rural women artisans, and how have you  addressed them? 

Empowering rural women artisans has been both  fulfilling and challenging. One of the key challenges has been providing proper skill development  and training, especially since many of these women had little to no formal experience in textile pro duction. We’ve taught them crucial skills, including  how to sort textile waste, careful removal of trims  and accessories added to the apparel which is essential for identifying fabrics that can be upcycled  or recycled, and how to classify materials based  on quality and usability. Along with sorting, we’ve  also trained them in stitching, upcycling, and other  textile techniques through hands-on workshops. Access to resources and infrastructure was an other hurdle, so we established localised production hubs equipped with the necessary tools and  materials.

Additionally, we’ve worked to overcome  cultural and social barriers that restrict women’s  participation in employment by creating a flexible  work environment and engaging with community  leaders to support women’s empowerment.  

Finally, ensuring consistent demand for the products they create is key to providing a stable in come, which we’ve addressed by diversifying our  product offerings and building partnerships with  retailers and corporate clients who value sustain ability. Despite these challenges, our efforts have  been fruitful in some areas and some require further training with the professionals. These efforts  are ultimately contributing meaningfully to their  families and communities. 

In what ways do you collaborate with fashion  brands and retailers to promote circular economy practices? 

Our collaboration with fashion brands and retailers  is focused on fostering circular economy practices  that not only benefit the environment but also enhance their business models. For fashion brands, we assist them in closing the loop by providing  recycling solutions that allow them to effectively  manage their textile waste. We offer take-back  programs where customers can return used products, which we then upcycle into new items. In  addition, we provide brands with certificates that  track their environmental metrics, helping them  demonstrate their commitment to sustainability  and enabling them to report on their progress  transparently. This partnership allows brands to  strengthen their sustainability credentials and ap peal to eco-conscious consumers. 

For retailers, we are trying to supply a range of  upcycled products that align with their sustainability goals and cater to their customer base’s de mand for environmentally friendly options. These  products include tote bags, home decor items,  and accessories, all crafted from textile waste. We  also engage retailers in initiatives that encourage  consumer participation in circular practices, such  as discount programs for customers who return  items for recycling. Through these collaborations,  we not only promote responsible consumption  but also help brands and retailers enhance their  sustainability efforts, driving positive change in the  textile industry and contributing to a more circular  economy. 

How does your team ensure that the products  created from recycled materials maintain high  quality while being eco-friendly? 

We are committed to ensuring that our  eco-friendly products made from recycled materials not only meet sustainability standards but also  maintain high quality. To achieve this, we actively  work with deadstock and rejected printing stocks,  where we source fabric metres that are often  overlooked. This allows us to utilise materials that  would otherwise contribute to waste. 

In our production process, we carefully evaluate  the cuttings we receive. These cuttings vary in  size and orientation, with some being larger while  others are smaller and not aligned with the grain  line. We selectively choose the cuttings that are  in the grain line to ensure structural integrity and  strength in our finished products. This attention  to detail helps us create durable items that can  withstand regular use. Additionally, we focus on  high stitch quality and finishing techniques to en hance the overall appearance and longevity of our  products. We are training our artisans in precision  stitching and finishing methods, ensuring that  every product reflects our commitment to quality  craftsmanship. By combining thoughtful material  selection with skilled production practices, we suc cessfully create high-quality, eco-friendly products  that our customers can trust. 

What role does technology play in your recy cling processes, and how do you stay updated  with advancements in sustainable practices? 

Technology plays an essential role in enhancing  the efficiency of our recycling processes. While we  currently use manual techniques for sorting textile  waste, we are exploring machinery that will allow  for more precise and efficient sorting. By inte grating automated systems, we can ensure better  material selection and classification, enabling our  manpower to work more effectively and focus on  other aspects of recycling. This shift will not only  improve the speed and accuracy of sorting but  also enhance our capacity to process larger volumes of textile waste. 

In addition, we are focused on improving trace ability throughout our operations. By utilising  digital tools and technology, we can track textile  waste from the point of collection to its transformation into upcycled or recycled fibres and products. This enables us to ensure transparency in our  supply chain, offering our customers and partners  a clear understanding of the journey from waste  to final product. 

We stay updated on advancements in sustainable  practices by engaging with industry experts, at tending conferences, and participating in work shops that highlight the latest innovations in textile recycling. Additionally, we are in the process  of collaborating with universities, research institutions, and sustainability-focused organisations to  adopt cutting-edge technologies and ensure that  our processes are aligned with global standards  and compliance requirements. 

Can you discuss any partnerships or community  engagement initiatives that have significantly  impacted your business model? 

One of the most significant aspects of our work  is our collaboration with rural women artisans. By  providing them with skill development training,  we not only empower them economically but also  incorporate their craftsmanship into our upcy cling processes. This community engagement has allowed us to create high-quality products while  fostering social impact by uplifting marginalised communities. 

We are also establishing partnerships with educa tional institutions, where we conduct textile waste  collection drives and sensitization programs. These  collaborations help raise awareness about textile  waste and its environmental impact, while also  providing us with a steady supply of materials to  be recycled or upcycled. Our partnerships with  schools and universities have helped shape our  circular business model by integrating education with sustainability. 

We are also in talks with several fashion brands  and retailers to promote circular economy practices. These partnerships enable us to provide  sustainable solutions through upcycled products  and offer take-back programs that encourage  customers to return used items for recycling. This collaborative approach helps close the loop in the  fashion and textile industry, making sustainability  a shared goal. 

Through these partnerships and community-driv en initiatives, we’ve been able to align our busi ness model with both environmental and social  goals, creating a more holistic approach to sus tainability. 

What are your long-term visions for Swizuka, particularly regarding its contribution to a zero waste model in the textile industry? 

Our long-term vision is to drive the textile industry towards a zero-waste model. We aim to create a fully circular ecosystem where every piece  of textile waste can be repurposed, recycled, or upcycled into valuable products. Our goal is to drastically reduce the amount of textile waste that  ends up in landfills, ensuring that every fabric, no  matter how small, contributes to a sustainable  product lifecycle. 

To achieve this, we plan to scale our operations by  integrating advanced sorting and recycling tech nologies, allowing us to process larger volumes  of textile waste more efficiently. Additionally, we  envision expanding our collaborations with fash ion brands and retailers, offering them solutions  to recycle their deadstock and returns, and imple menting take-back programs for consumers. This  will help us create a closed-loop system where  textile waste is continuously reintroduced into the  production cycle. 

We also aspire to enhance our engagement with  communities by promoting sustainable fashion  practices and raising awareness about textile  waste. Through educational programs, workshops,  and partnerships, we aim to foster a culture of  responsibility and mindful consumption. 

In the long term, we plan to establish Swizuka as  a zero-waste brand, one that transforms waste  into resources. We are committed to measur ing our impact through data-driven metrics and  continuously refining our processes to ensure that  our contribution to a zero-waste model becomes  more significant with each passing year. 

How do you see the future of sustainability in  fashion evolving, and what role do you hope  Swizuka will play in that landscape? 

The future of sustainability in fashion is evolving  as consumers, brands, and regulators increasingly  demand eco-friendly practices, transparency, and  circular models that minimise waste. We foresee  greater adoption of sustainable materials, like or ganic fibres and biodegradable alternatives, along  with an increased emphasis on reducing carbon  footprints and water usage. Brands will likely turn  to advanced recycling technologies, supply chain  transparency tools, and eco-certifications to en sure their environmental impact is measured and  mitigated. 

We aim to divert a significant portion of textile  waste from landfills by expanding our recycling  and upcycling capabilities. For instance, we’ve  already collected over 200 kg of textile waste,  and we plan to scale this figure to 10,000 kg in  the coming years as we streamline our processes.  Through our collaborations with fashion brands,  we envision helping companies reduce their waste  by 30-50% annually by integrating take-back pro grams and upcycling initiatives. 

As part of our contribution to a circular fashion  economy, we will continue to focus on designing  products with durability and recyclability in mind.  We also plan to launch a yearly sustainability  report, where we will provide detailed data on our  waste reduction, energy savings, and environmental impact metrics, in consultation with experts. 

In the long term, our ultimate goal is to increase  our textile waste recovery rate by 80% while con tributing to the broader global movement towards  sustainable fashion and reduced environmental footprints. 

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